Shot Blasting Process

The shot blasting process is a straightforward, extremely efficient procedure that offers a variety of advantages, especially if the metal will be coated. Shot-blasting not only thoroughly cleans metal but also imparts a texture to the surface, enhancing paint adhesion and extending the life of the paint coat. The shot-blasting procedure is what you need if your factory wants a reasonably priced, environmentally friendly approach to preparing metal for processing.

Rust-covered metal can be labor- and time-intensively cleaned and ready for processing. Fortunately, manufacturers have a wide range of abrasive blasting choices that will reduce the amount of time, money, and effort required for this essential procedure. Shot-blasting is one of the most preferred and practical solutions.

Similar to sandblasting, shot-blasting cleans the surface of the metal by "shooting" it with an abrasive substance. Manufacturers must decide how thoroughly they want to clean the surface before the procedure starts. By choosing various abrasive material types and sizes, they can modify the blast. Steel Grit, Steel shot, and cut wire manufactured from a range of materials, including low carbon steel shot, stainless steel shot, zinc, and ceramic, are available as abrasives. Steel shot is one of the most widely used abrasives. The metal that is being shot-blasted can be observed once the abrasive material has been chosen and loaded into the apparatus.

Although some suggest degreasing, shot-blasting requires very little metal preparation due to the effectiveness of shot-blast cleaning techniques. The machine's one end is filled with metal, which then enters a tightly enclosed compartment. The shot blasting equipment propels the steel shots abrasive material at high speed at the metal using a centrifugal wheel, which loosens and removes undesired material from its surface. The shot blasting machine also collects dust using a dust collector and other debris, leaving the surface clean and prepared for further processing.

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Metals can be cleaned, strengthened, and polished with shot blasting. It is one of the "Abrasive blasting" methods. Additionally, the majority of abrasive blasting only uses sandblasting and shot blasting, both of which use sand. This blasting procedure entails forcing an abrasive material stream at high pressure up against a surface in order to:

  • Make a rough surface smooth.
  • Make a smooth surface rough.
  • Deform a surface.
  • Eliminate surface impurities.

Types of Shot Blasting Process

Prior to use, surfaces can be cleaned or prepared by shot blasting. Blasting abrasive media is propelled at the surface that needs cleaning with mechanical force in order to remove impurities. One type of abrasive blasting machine is known as shot blasting. Abrasive blasting techniques include:

  • Bead blasting operation
  • Wheel blasting
  • Wet blasting Machine Technique
  • Automated blasting 
  • Hydro blasting
  • Micro blasting
  • Dry ice blasting

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